{"id":9912,"date":"2024-05-02T19:38:24","date_gmt":"2024-05-02T17:38:24","guid":{"rendered":"https:\/\/broquetas.com\/?p=9912"},"modified":"2024-05-02T19:39:26","modified_gmt":"2024-05-02T17:39:26","slug":"get-to-know-electronic-hand-soldering","status":"publish","type":"post","link":"https:\/\/broquetas.com\/en\/get-to-know-electronic-hand-soldering\/","title":{"rendered":"GET TO KNOW ELECTRONIC HAND SOLDERING"},"content":{"rendered":"\t\t
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Among<\/span> all<\/span> the<\/span> methods<\/span>,<\/span> manual<\/span> or<\/span> contact<\/span> soldering is<\/span> the<\/span> technique<\/span> with<\/span> the<\/span> longest<\/span> history<\/span> and<\/span>,<\/span> from<\/span> a<\/span> technical<\/span> point<\/span> of<\/span> view<\/span>,<\/span> the<\/span> best<\/span> established<\/span>.<\/span> Recently<\/span> it<\/span> was<\/span> carried<\/span> out<\/span> by<\/span> hand<\/span> by<\/span> soldering<\/span> operators<\/span>,<\/span> but<\/span> in<\/span> recent<\/span> years<\/span> robots<\/span> have<\/span> rapidly<\/span> advanced<\/span> their<\/span> automation<\/span> and<\/span> streamlining<\/span>.<\/span><\/div>
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A<\/span> look<\/span> back<\/span> at<\/span> the<\/span> history<\/span> of<\/span> hand soldering<\/strong><\/div>
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Soldering<\/span> itself<\/span> has<\/span> about<\/span> 6000<\/span> years<\/span> of<\/span> history<\/span> and<\/span> hand<\/span> or<\/span> tip<\/span> welding<\/span> was<\/span> already<\/span> in<\/span> use as<\/span> early as<\/span> 1860<\/span>.<\/span> Back<\/span> then<\/span>,<\/span> metals<\/span> and<\/span> wires<\/span> were<\/span> used<\/span> to<\/span> connect<\/span> electronic<\/span> components<\/span> in<\/span> wooden<\/span> bases<\/span> or<\/span> insulating<\/span> materials<\/span>.<\/span> Burning<\/span> tip<\/span> welding<\/span> was<\/span> the<\/span> main<\/span> technique<\/span> at<\/span> the<\/span> time<\/span>.<\/span> It<\/span> was<\/span> replaced<\/span> by<\/span> electric<\/span> tips<\/span> in<\/span> the<\/span> 1920s<\/span>,<\/span> around<\/span> the<\/span> same<\/span> time<\/span> that<\/span> broadcasting<\/span> began<\/span>.<\/span> In<\/span> 1925<\/span>,<\/span> the<\/span> method<\/span> of<\/span> creating<\/span> electrical<\/span> traces<\/span> on<\/span> an<\/span> insulating<\/span> surface<\/span> using<\/span> conductive<\/span> ink<\/span> was<\/span> patented<\/span>.<\/span> Soldering<\/span> tips<\/span> used<\/span> today<\/span> with<\/span> temperature<\/span> control<\/span> function<\/span> came<\/span> into<\/span> use<\/span> in<\/span> the<\/span> 1960s<\/span>,<\/span> at<\/span> the<\/span> same<\/span> time<\/span> as<\/span> printed<\/span> PCBs<\/span> and<\/span> transistors<\/span> were<\/span> invented<\/span>.<\/span> At<\/span> that<\/span> time<\/span>,<\/span> key<\/span> technologies<\/span> such<\/span> as<\/span> plated<\/span> through<\/span>–<\/span>holes<\/span> and<\/span> surface<\/span> mounting<\/span> of<\/span> printed<\/span> circuit<\/span> boards<\/span> were<\/span> developed<\/span>.<\/span> It<\/span> was<\/span> at<\/span> that<\/span> time<\/span> that<\/span> people<\/span> realized<\/span> the<\/span> vulnerability<\/span> of<\/span> transistors<\/span> to<\/span> heat<\/span> and<\/span> the<\/span> importance<\/span> of<\/span> temperature<\/span> control<\/span> in<\/span> soldering<\/span>.
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Tin<\/span>,<\/span> the<\/span> main<\/span> ingredient<\/span> in<\/span> soldering<\/span><\/strong><\/div>
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This<\/span> metal<\/span> shows<\/span> a<\/span> strong<\/span> tendency<\/span> to<\/span> dissolve<\/span> other<\/span> metals<\/span> when<\/span> it<\/span> comes<\/span> into<\/span> contact<\/span> with<\/span> them<\/span>.<\/span> Lead<\/span>–<\/span>free<\/span> solder<\/span> with<\/span> a<\/span> high<\/span> proportion<\/span> of<\/span> tin<\/span> tends<\/span> to<\/span> dissolve<\/span> other<\/span> metals<\/span>,<\/span> or<\/span> when<\/span> a<\/span> PCB<\/span> gets<\/span> wet<\/span> in<\/span> the<\/span> soft<\/span> wave<\/span> soldering<\/span> process<\/span>,<\/span> the<\/span> substrate<\/span> metal<\/span> and<\/span> copper<\/span> melt<\/span> and<\/span> flow<\/span> into<\/span> the<\/span> solder<\/span>.<\/span><\/div>
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The<\/span> Joining<\/span> Process<\/span> of<\/span> hand soldering<\/strong><\/div>
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This<\/span> begins<\/span> when<\/span> tin<\/span> wire<\/span> with<\/span> several<\/span> flux<\/span> cores<\/span> incorporated<\/span> is<\/span> used<\/span> to<\/span> remove<\/span> the<\/span> oxide<\/span> layer<\/span> from<\/span> the<\/span> substrate<\/span>.<\/span> The<\/span> bond<\/span> is<\/span> then<\/span> formed<\/span> by<\/span> “<\/span>wetting<\/span>“,<\/span> “<\/span>melting<\/span>“,<\/span> and<\/span> “<\/span>diffusion<\/span>“<\/span> on<\/span> the<\/span> contact<\/span> surface<\/span> between<\/span> the<\/span> tin<\/span>,<\/span> copper<\/span> of<\/span> the<\/span> PCB<\/span> and<\/span> the<\/span> terminal<\/span> of<\/span> the<\/span> component<\/span>.<\/span> This<\/span> layer<\/span> is<\/span> usually<\/span> between<\/span> 3<\/span> and<\/span> 9<\/span> \u03bcm<\/span> thick<\/span> and<\/span> is<\/span> formed<\/span> when<\/span> some<\/span> of<\/span> the<\/span> tin<\/span> dissolves<\/span> in<\/span> the<\/span> metal<\/span> when<\/span> heat<\/span> is<\/span> applied<\/span>.<\/span> The<\/span> molten<\/span> solder<\/span> expands<\/span> onto<\/span> the<\/span> metal<\/span> surface<\/span> from<\/span> which<\/span> the<\/span> oxide<\/span> film<\/span> was<\/span> removed<\/span>, and<\/span> the<\/span> metal<\/span> substrate<\/span> melts<\/span> into<\/span> the<\/span> solder<\/span> material<\/span>.<\/span> However<\/span>,<\/span> the<\/span> operator<\/span> must<\/span> work<\/span> with<\/span> great<\/span> care<\/span> to<\/span> prevent<\/span> the<\/span> phenomena<\/span> of<\/span> metal reactions<\/span> that<\/span> could<\/span> impair<\/span> the<\/span> quality<\/span> of<\/span> the<\/span> weld<\/span>.<\/span> An<\/span> incorrect<\/span> temperature<\/span> during<\/span> the<\/span> process<\/span> of<\/span> attaching<\/span> a<\/span> component<\/span> to<\/span> a<\/span> PCB<\/span> can<\/span> lead<\/span> to<\/span> thickening<\/span> of<\/span> the<\/span> intermetallic<\/span> alloy<\/span> that<\/span> can<\/span> weaken<\/span> the<\/span> bond<\/span> and<\/span> make<\/span> it<\/span> brittle<\/span>.<\/span><\/div>
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Hand soldering is<\/span> the<\/span> best<\/span> option<\/span>.<\/span><\/strong><\/div>
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The<\/span> biggest<\/span> advantage<\/span> of<\/span> manual<\/span> or<\/span> tip<\/span> soldering<\/span> is<\/span> that<\/span> it<\/span> can<\/span> provide<\/span> the<\/span> highest<\/span> quality<\/span>.<\/span> The<\/span> quality<\/span> of<\/span> the<\/span> weld<\/span> is<\/span> determined<\/span> by<\/span> two<\/span> factors<\/span>:<\/span> the<\/span> strength<\/span> and<\/span> reliability<\/span> of<\/span> the<\/span> joint<\/span>.<\/span> Throughout<\/span> the<\/span> process<\/span>,<\/span> new<\/span>,<\/span> authentic<\/span> solder<\/span> is<\/span> brought<\/span> to<\/span> the<\/span> tip<\/span> of<\/span> the<\/span> soldering<\/span> iron.<\/span><\/div>
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Advantage<\/span> <\/strong><\/div>
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With<\/span> hand<\/span> soldering<\/span>,<\/span> the<\/span> electronic<\/span> component<\/span> is<\/span> subjected<\/span> to<\/span> heating<\/span> for<\/span> a<\/span> short<\/span> period<\/span> of<\/span> time<\/span>,<\/span> usually<\/span> for<\/span> 2<\/span> seconds<\/span>.<\/span> Electronic<\/span> components<\/span> can<\/span> be<\/span> joined<\/span> together<\/span> without<\/span> reducing<\/span> their<\/span> performance<\/span> due<\/span> to<\/span> their<\/span> low<\/span> heat<\/span> transmission<\/span>.<\/span> The<\/span> point<\/span> of<\/span> contact<\/span> is<\/span> 1mm<\/span>–<\/span>5mm<\/span> compared<\/span> to<\/span> reflow<\/span> soldering<\/span> which<\/span> adds<\/span> heat<\/span> to<\/span> all<\/span> parts<\/span> of<\/span> the<\/span> assembly<\/span>.<\/span> In<\/span> short<\/span>,<\/span> with<\/span> manual<\/span> welding<\/span> the<\/span> amount<\/span> of<\/span> heat<\/span> transferred<\/span> is<\/span> very<\/span> small<\/span> and<\/span> there<\/span> is<\/span> no<\/span> heat<\/span> impact<\/span>.<\/span> It<\/span> is<\/span> ideal<\/span> for<\/span> final<\/span> touch<\/span>–<\/span>ups in<\/span> other<\/span> soldering<\/span> processes<\/span> and<\/span> in<\/span> assembly<\/span> in<\/span> consumer<\/span> electronic<\/span> devices<\/span> such<\/span> as<\/span> mobile<\/span> phones<\/span>,<\/span> tablets<\/span>,<\/span> laptops<\/span> and<\/span> small<\/span> gadgets<\/span>.<\/span> These<\/span> components<\/span> provide<\/span> the<\/span> basis<\/span> for<\/span> the<\/span> interconnection<\/span> of<\/span> the<\/span> various<\/span> electronic<\/span> elements<\/span> present<\/span> in<\/span> such<\/span> devices<\/span>,<\/span> ensuring<\/span> the<\/span> accuracy<\/span> and<\/span> reliability<\/span> of<\/span> these<\/span> instruments<\/span>.<\/span><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Are you interested in soldering materials?\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tCONTACT<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Among all the methods, manual or contact soldering is the technique with the longest history and, from a technical point of view, the best established. Recently it was carried out by hand by soldering operators, but in recent years robots have rapidly advanced their automation and streamlining.\u00a0A look back at the history of hand soldering\u00a0Soldering […]<\/p>\n","protected":false},"author":23,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_joinchat":[],"footnotes":""},"categories":[25,1],"tags":[],"class_list":["post-9912","post","type-post","status-publish","format-standard","hentry","category-news","category-sin-categorizar"],"yoast_head":"\nGET TO KNOW ELECTRONIC HAND SOLDERING - BROQUETAS, S.L.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/broquetas.com\/en\/?p=9912\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"GET TO KNOW ELECTRONIC HAND SOLDERING - BROQUETAS, S.L.\" \/>\n<meta property=\"og:description\" content=\"Among all the methods, manual or contact soldering is the technique with the longest history and, from a technical point of view, the best established. 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Recently it was carried out by hand by soldering operators, but in recent years robots have rapidly advanced their automation and streamlining.\u00a0A look back at the history of hand soldering\u00a0Soldering […]","og_url":"https:\/\/broquetas.com\/en\/?p=9912","og_site_name":"BROQUETAS, S.L.","article_published_time":"2024-05-02T17:38:24+00:00","article_modified_time":"2024-05-02T17:39:26+00:00","og_image":[{"url":"https:\/\/broquetas.com\/wp-content\/uploads\/2024\/04\/Riesgos-geopoliticos-del-estano-1024x1024.jpg","type":"","width":"","height":""}],"author":"Sonia","twitter_card":"summary_large_image","twitter_misc":{"Written by":"Sonia"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/broquetas.com\/en\/?p=9912#article","isPartOf":{"@id":"https:\/\/broquetas.com\/en\/?p=9912"},"author":{"name":"Sonia","@id":"https:\/\/broquetas.com\/#\/schema\/person\/46c71c539ab61ef68dc93d301ce68eef"},"headline":"GET TO KNOW ELECTRONIC HAND SOLDERING","datePublished":"2024-05-02T17:38:24+00:00","dateModified":"2024-05-02T17:39:26+00:00","mainEntityOfPage":{"@id":"https:\/\/broquetas.com\/en\/?p=9912"},"wordCount":605,"publisher":{"@id":"https:\/\/broquetas.com\/#organization"},"image":{"@id":"https:\/\/broquetas.com\/en\/?p=9912#primaryimage"},"thumbnailUrl":"https:\/\/broquetas.com\/wp-content\/uploads\/2024\/05\/soldadora-1-1024x683.jpg","articleSection":["News","Sin categorizar"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/broquetas.com\/en\/?p=9912","url":"https:\/\/broquetas.com\/en\/?p=9912","name":"GET TO KNOW ELECTRONIC HAND SOLDERING - 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